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Sunday, October 20, 2019

Wiring

Now that the track-bed is done and the tracks positioned on top of the track-bed, it is time for wiring. There are three activities here:

  1. Wiring switches
  2. Wiring tracks
  3. Drilling through the plywood for those wires

Wiring basics


I use solid color cables gauge 22 to wire switches and tracks. I also use heat shrink tubes to protect the solder between the small wire from the switch and the wire cable. 
I bought the wires and the tubes at Micro Center:

Wiring switches


I went through this step in detail in this post here. I'm only putting pictures.

This is for a Peco Double Slip Switch (SL-U8363 Code 83 Unifrog #6). 






This is for a simple Peco Electrofrog Switch.



This is quite time consuming:



Wiring tracks


This is very straight forward. I used either a fiberglass scratch brush (https://smile.amazon.com/gp/product/B002RMCFZM) or a small file to prepare the bottom of the track for soldering.


Then, I use liquid electrical tape to protect the solder - https://smile.amazon.com/gp/product/B0000AXNOD






Drilling through the plywood for those wires


Once all wires have been soldered to switches and tracks, I put them back in place and drill through the plywood. For wires, I use a 5/32 bit for the wires, and a 1/2 bit for the switch motor.




It is time consuming and will probably take a few weeks to complete.